ELECTRICAL SECTION
Training Course Syllabus
1. Process Control System (3 days)
- Control System Concept
- Instrumentation
- Pressure Measurement
- Temperature Measurement
- Flow Measurement
- Level Measurement
- Speed Measurement
- Position Measurement
- Weigh Measurement
- Controller
- Actuator
- Fault Tracking
- Calibration Planning
2. Electrical and Instrumentation Maintenance (3 days)
- Introduction
- Control Base Monitoring (CBM)
- Inspection Running
- PM Stop, Scheduled Service
- Breakdown Maintenance
- Electrical System : Electrical Current, Transmission & Distribution, Motor Maintenance
- Instrumentation Maintenance : Control Process Concept, DCS, Instrumentation Activities
3. Generator and Motor Maintenance (3 days)
- Introduction Motor Category
- Construction of Winding Machine
- Three Phase Induction Motor
- Squirrel Cage Induction Motor
- Slip Ring Motor
- DC Motor
- Maintenance Program
- Stop Inspection for Motor
- Running Inspection for Motor
- Motor’s Vibration
- Carbon Brush Performance
- Generator Synchrony Concept & Category
- Inspection for Generator Sinkron
4. PLC and DCS (3 days)
PLC
- Control Task Definition
- Control Strategy
- Implementation Guidelines
- The IEC-61131-3 Standard and Programming language
- Program Organization and Implementation
- Discrete I/O Control Programming (Example)
- Implementation
DCS
- Controller
- Logic
- Sequencing
- Regulatory control (including self tuning, adaptive control)
- Positioning
- Weighing
- Motor Control
- Operating Station (HMI/MMI)
- I/O System
- Digital Input (24VDC, 48 VDC, 220VAC, Etc)
- Digital Output (24VDC, 48VDC, 220VAC, Free Contact Relay, Etc)
- Analog Input and Output (0..20mA, 4..20mA, 0..10VDC)
- Counter Input
- Weighing
- Networking
- Plant Network (TCP/IP)
- Control Network (MasterBus300)
- Field Network (Master FieldBus)
- Engineering Station
- Information system
5. Electrical Engineering Maintenance (3 days)
- Detail process of control system
- Interlocking System
- Working Principle of Electric High Tension Equipment
- Transmission, Motor, Transformer, Switch Gear
- Working Principle of Electric Low Tension Equipment
- Distribution
- Motor
- Transformer
- Lighting
- Air Conditioners
- Cable Routing
- Cable tunnel
- Cable Rack system
- Wiring Installation
- Lightning Protection
- Working principle of Programmable Logic Control (PLC)
- Controller, Modules, Standard Signal, Programming
- Working principle of Distributed Control System (DCS
- Work Station, Operate Station, Field Control Station,
- Instrumentation and electrical measurement
- Designing Instrumentation system
- Mechanical and Electronic System
- Electrical Distribution System Protection
- Electrical Power System Analysis
- Equipment Related Safety Considerations
6. Instrument Configuration and Calibration (3 days)
- Calibration of transmitters for: weight, T,P, level, and flow
- Selection of test instruments for a given calibration
- PID Loops
- Tuning of PID regulators
- Development of instrumentation history plans
- Create a proactive maintenance plan
- Controlling and changing parameters on programmable transmitters via an instrument bus.
- Conforming to relevant HSE regulations in connection with calibrations.
- Analyses
7. Plant Automation and Motor Control (3 days)
- Automation and Motor Control
- Reliability
- Quality
- Energy saving
- Manpower saving
- Maintenance
- Environment
- Areas of Automation in a Cement Plant
- Process Automation
- Process Automation Components
- Process Automation Systems
- PLC
- Introduction, History
- Hardware of Programmable Controllers
- Structure of a PLC
- Software of Programmable Controllers
- Programming a PLC
- Programmable controller: language presentation
- Selection Criteria of an Automation and PLC-Control System
- Automation system
- Criteria governing the Choice of PLC
8. Electrical Practice (3 days)
- Electrical Theory
- High Voltage Theory and Practice
- Design
- Troubleshooting
- Maintenance
- Repair
- Assembly
- Equipment Related Safety
- Electronics/ Instrument (PLC, DCS)
- PLC Programming
- Maintenance of PLC programs
- Development of new or modifications to, code
- Computers setting up and interfacing
- TIS
- Equipment Related Safety
9. Electronics Practice (3 days)
10. Inspection Techniques and Methodologies (3 days)
- Basic Inspections Techniques
- Setting up Inspection Schedules
- Patrol Inspections of Operation Condition
- Troubleshooting
- Equipment Related Safety
11. Control Technique (3 days)
- The Control Loop
- Dynamic Behavior Of The Process
- Proportional Factor of the Process
- Dead Time Element
- Delay Element
- Combinations
- Controllers
- Different Types of Controllers
- PID - Controller
- Analog and Digital Controller
- Terminology
- Optimal Settings Of The Controller
- Stabilization Point
- Adjustments of the PID Settings
- Optimal Settings of the Controller
12. Control Maintenance (3 days)
- Process Control and Process Control Equipment
- Machinery Surveillance/Protection Measurements
- Transmission and Signal Handling Principles
- Process Computers
- Process Computer Diagnostics
- Bus Systems
- Distributed Control Systems
- Performing required maintenance procedures in routine maintenance, preventive maintenance, and breakdown repair/replacement.